The hydrostatic pressure due to a liquid is directly proportional to its depth and hence to the level of its surface. Several instruments are available that use this principle, and they are widely used in many industries, particularly in harsh chemical environments. In the case of open-topped vessels (or covered ones that are vented to the atmosphere), the level can be measured by inserting a pressure sensor at the bottom of the vessel, as shown in Figure (a). The liquid level h is then related to the measured pressure P according to ,where
is the liquid density and g is the acceleration due to gravity. One source of error in this method can be imprecise knowledge of the liquid density. This can be a particular problem in the case of liquid solutions and mixtures (especially hydrocarbons), and in some cases only an estimate of density is available. Even with single liquids, the density is subject to variation with temperature, and there- fore temperature measurement may be required if very accurate level measurements are needed.
Where liquid-containing vessels are totally sealed, the liquid level can be calculated by measuring the differential pressure between the top and bottom of the tank, as shown in Figure (b). The differential pressure transducer used is normally a standard diaphragm type, although silicon-based microsensors are being used in increasing numbers. The liquid level is related to the differential pressure measured, , according to
. The same comments as for the case of the open vessel apply regarding uncertainty in the value of
. An additional problem that can occur is an accumula tion of liquid on the side of the differential pressure transducer that is measuring the pressure at the top of the vessel. This can arise because of temperature fluctuations, which allow liquid to alternately vaporize from the liquid surface and then condense in the pressure tapping at the top of the vessel. The effect of this on the accuracy of the differential pressure measurement is severe, but the problem is easily avoided by placing a drain pot in the system.